Corrosion Short Courses: Methods and Materials for Corrosion Control and Prevention,presented by NACE certified Corrosion Specialist , WebCorr Corrosion Consulting Services

Methods and Materials for Corrosion Control and Prevention

Course Overview

corrosion short course: corrosion control and corrosion prevention

This 5-day corrosion course covers both traditional and advanced methods and materials for corrosion control and corrosion prevention, with a focus on five key technologies:

(1) Materials Selection and Design;
(2) Protective Coatings and Linings;
(3) Cathodic Protection and Anodic Protection;

(4) Modification of Environment (Chemical Treatment);

(5) Corrosion Testing and Monitoring.

This advanced corrosion training course provides an excellent avenue for corrosion engineers, designers, technical managers, inspection and maintenance engineers, quality control personnel and those involved in corrosion failure analysis to learn and update their knowledge of the methods and materials for corrosion control and corrosion prevention. This corrosion course also helps participants prepare for their NACE certification examinations at the Corrosion Technician, Corrosion Technologist and Senior Corrosion Technologist levels.

This corrosion control and prevention course is available for in-house training, online and distance learning worldwide. It can also be customized to meet the specific needs of your organization.

Course Outline

Day 1 Corrosion Control and Prevention by Materials Selection and Design

1.1 Overview of Methods and Materials for Corrosion Control and Prevention

1.2 The Importance of Design in Corrosion Prevention

1.3 Effects of Design and Material Selection on Corrosion

1.4 Practical Corrosion Cells Commonly Encountered in Engineering Designs

1.5 Basic Metallurgy for Materials Selection

1.6 Materials Selection for Corrosion Control: Metals and Alloys

1.7 Materials Selection for Corrosion Control: Nonmetals

1.8 Compatibility of Materials and Environments

1.9 Design Solutions to Corrosion Problems Commonly Encountered

1.10 Design Against Corrosion: the DOs and DON'Ts Checklist

1.11 Exercise/Quiz

Day 2 Corrosion Control and Prevention by Protective Coatings and Linings

2.1 Fundamentals of Coatings

2.2 Characteristics of Coatings

2.3 The Protective Coating System

2.4 BS & ISO Classification of Corrosive Environments

2.5 Corrosion Resistant Organic Coatings

2.6 Corrosion Resistant Zinc Coatings: Zinc-rich Coatings vs Hot-Dip Galvanizing

2.7 BS, ISO, SIS, NACE, SSPC Standards Relevant to Surface Preparation

2.8 Methods of Coating Application

2.9 Coatings Selection Guide

2.10 Coating Failures: Causes and Prevention

2.11 Exercise/Quiz

Day 3 Corrosion Control and Prevention by Cathodic Protection and Anodic Protection

3.1 Corrosion and Cathodic Protection

3.2 Protection Criteria and Other Practical Parameters in Cathodic Protection

3.3 Sacrificial Anode Cathodic Protection System

3.4 Impressed Current Cathodic Protection (ICCP) System

3.5 Cathodic Protection Standards, Specification and Design

3.6 Cathodic Protection Commissioning, Inspection and Monitoring

3.7 Cathodic Protection and Coatings

3.8 Anodic Protection and Its Applications

3.9 Cathodic Protection vs. Anodic Protection

3.10 Exercise/Quiz

Day 4 Corrosion Control and Prevention by Modification of Environment (Chemical Treatment)

4.1 Introduction to Corrosion Control by Chemical Treatment

4.2 Corrosion Inhibition: Theory and Practice

4.3 Field of Applications of Corrosion Inhibitors

4.4 Inhibitor Application Techniques

4.5 Introduction to Oilfield Chemicals

4.6 Bacteria Control

4.7 Techniques for Monitoring Effectiveness of Corrosion Inhibitors

4.8 Environmentally Friendly Corrosion Inhibitors

4.9 Exercise/Quiz

Day 5 Corrosion Control and Prevention by Corrosion Testing and Corrosion Monitoring

5.1 Corrosion Testing and Monitoring Technique No.1: Weight Loss Coupon

5.2 Corrosion Testing and Monitoring Technique No.2: Electrical Resistance (ER)

5.3 Corrosion Testing and Monitoring Technique No.3: Linear Polarisation Resistance (LPR)

5.4 Corrosion Testing and Monitoring Technique No.4: Tafel Polarisation

5.5 Corrosion Testing and Monitoring Technique No.5: Potentiodynamic Anodic Polarisation

5.6 Corrosion Testing and Monitoring Technique No.6: Potentiostatic Polarisation

5.7 Corrosion Testing and Monitoring Technique No.7: Cyclic Polarisation for Pitting Test

5.8 Corrosion Testing and Monitoring Technique No.8: Electrochemical Potentiokinetic Reactivation (EPR)

5.9 Corrosion Testing and Monitoring Technique No.9: ZRA for Galvanic Corrosion

5.10 Corrosion Testing and Monitoring Technique No.10: Electrochemical Impedance Spectroscopy (EIS)

5.11 Corrosion Testing and Monitoring Technique No.11: Electrochemical Noise

5.12 Corrosion Testing and Monitoring Technique No.12: Hydrogen Monitoring

5.13 Overview of Corrosion Prediction and Corrosion Modeling Software

ABC-Compass: Ammonium Bisulfide Corrosion Modeling and Life Prediction

ACE - Apps for Corrosion Engineers: A Collection of Essential Corrosion Software Applications for Corrosion Engineers, Corrosion Researchers, and Corrosion Technicians in Laboratories and in Fields

ACMF-Compass: Modeling and Prediction of the Effects of AC and Magnetic Field on Metal Corrosion

Atmosphere-Compass: Prediction and Modeling of Atmospheric Corrosion of Metals and Alloys

CCC-Compass: Modeling and Prediction of Caustic Corrosion and Caustic Stress Corrosion Cracking

CIPAL-Compass: Copper-Induced Pitting in Aluminium Alloys - Modeling, Life Prediction and Process Control

CO2Compass: Modeling and Prediction of Corrosion by Carbon Dioxide (CO2), Hydrogen Sulfide (H2S), Acetic Acid (HAc), Elemental Sulfur (S), and Mercury (Hg) in Oil and Gas Pipelines and Production Tubing

Concrete-Compass: Concrete Corrosion Prediction and Modeling

CP-Compass-Pipeline: Cathodic Protection Design Calculations, Verification, Assessment and Solution for Underground Pipelines

CP-Compass-Concrete: Design Calculations for Cathodic Protection of Reinforced Concrete Structures

CRA-Compass: Corrosion Modeling and Corrosion Prediction for Corrosion Resistant Alloys - the Threshold Temperature and Chloride Concentration for Pitting, Crevice Corrosion, and Stress Corrosion Cracking (SCC)

CSR-Compass: Modeling and Remaining Life Prediction of Creep and Stress Rupture of Boiler and Heater Tubes

CUI-Compass: Prediction and Risk Assessment of Corrosion Under Insulation and Fireproofing

Dew-Point-Compass: Prediction of Dew Point Temperatures of Flue Gases and the Risk of Dew Point Corrosion

DWD-Compass: Modeling and Life Prediction of Corrosion in Drinking Water Distribution Systems

EVS-Compass: Extreme Value Statistics in Corrosion Modeling and Corrosion Life Prediction of Structures and Plant Assets

FAC-Compass: Erosion Corrosion and Flow - Accelerated Corrosion Modeling, Life Prediction and Materials Selection in Water-Steam Systems

FuelAsh-Compass: Fuel Ash Corrosion Modeling and Life Prediction of Boiler and Heater Tubes

GC-Compass: Galvanic Corrosion Prediction and Materials Compatibility Assessment

H2Compass: Modeling and Prediction of Low Temperature Hydrogen Damages (Hydrogen Blistering, Hydrogen-Induced Cracking, Hydrogen Embrittlement) and High Temperature Hydrogen Attack (HTHA)

H2SO4-Compass: Corrosion Prediction and Materials Selection Guide for H2SO4 Services

HCl-Compass: Corrosion Prediction and Materials Selection Guide for HCl Services

ISO15156-Compass: Modeling and Prediction of in-situ pH, Region of Environmental Severity, and Susceptibility to Sulfide Stress Cracking (SSC) of Carbon and Low Alloy Steels

NAC-Compass: Modeling and Prediction of High Temperature Naphthenic Acid Corrosion

O2Compass: Modeling and Prediction of High Temperature Oxidation

OCTG-Compass: Corrosion Prediction and CRA Materials Selection Guide for Oil and Gas Production Systems

PipelineCompass: Pipeline Corrosion Modeling, Prediction, Assessment and Solutions

PCW-Compass: Corrosion Prediction and Modeling in Process Cooling Water Systems

SC-Compass: Stray Current Corrosion and AC Corrosion - Identification, Assessment and Prediction

S-Compass: Modeling and Prediction of High Temperature Sulfidation/Sulfidic Corrosion/H2-H2S Corrosion and Low Temperature Elemental Sulfur Corrosion

Seawater-Compass: Seawater Corrosion Prediction for Metals and Alloys

Shipwreck-Compass: Shipwreck Corrosion Modeling and Corrosion Prediction

Soil-Compass: Soil Corrosion Prediction and Modeling for Metals and Alloys

VPC-Compass: Prediction and Modeling of Internal Corrosion in Vapor Phase in Closed Systems

VPC-Compass-SE: Prediction and Modeling of Corrosion in Microelectronic Packages

5.14 End of Course Examination

Who Should Attend This Corrosion Course

Corrosion engineers, designers, technical managers, inspection and maintenance engineers, quality control personnel and those involved in corrosion failure analysis.

Registration for This Corrosion Course

Click here to register for this corrosion course online, or

Click here to download this corrosion course brochure with registration form in PDF format.

In-House Training Corrosion Courses and On-Site Training Corrosion Courses

If you are concerned with corrosion in your company, in-house training or on-site training is a great solution to train a group of employees from design, production, operation, quality assurance, inspection and maintenance, and technical sales and support on corrosion control and corrosion prevention technology. The contents of all our corrosion courses can be customized to fit your organization's needs.

There is no limit to the number of participants required for in-house training corrosion courses. We conduct the in-house training corrosion course at your company's premises worldwide, and at a time convenient to your company.

Click here to contact us for a quotation for in-house training corrosion courses.

Corrosion Course-On-Demand

All our publicly scheduled corrosion short courses are conducted once a year. However, you do not need to wait for one year if you have missed any of the publicly scheduled corrosion courses as we have this unique corrosion course-on-demand scheme: we will conduct the course just for you (on an one-on-one basis) or for a small group from your company at a time and in a location convenient to you. This option costs significantly less than a full-scale in-house or on-site corrosion training program.

Click here to contact us for a quotation.

Online Corrosion Courses and Distance Learning Corrosion Courses

All our corrosion short courses are available for online or offline distance learning. You can start an online corrosion course at any time and learn at your own comfortable pace and schedule, whenever and wherever you are. You have around-the-clock access to the interactive and media-rich course materials, virtual labs, course instructions and course assessments. Discussions and questions related to the corrosion courses are posted on the website or exchanged through email for a period up to 3 months. Video conferencing or instant messaging can also be arranged for discussions of course topics. For those who do not have ready access to internet, we can send you our online course materials on a CD-ROM, or DVD, or USB flash drive for offline distance learning.

Click here to to register an online corrosion short course.

Corrosion Course-On-Webex

Webex is hosted by Cisco, a product purpose-built for real-time web communications. If you are an existing user of Webex, or if you are willing to experience the power of Webex, we can conduct the course for you over Webex with audio and video presentations and interactions with the course instructor and other course attendees in real-time. It is just like the physical classroom settings that everyone can interact with each other. Your questions will be answered in real time by our instructor.

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PowerPoint Slides and Test Banks for Trainers, Instructors, Tutors, University Lecturers and Professors

If you are involved in teaching or training, you may wish to purchase a complete set of the trainer's package for this training course. The trainer's package comes complete with ready-to-use PowerPoint slides (fully editable) and test bank (with answer keys). These ready-to-use PowerPoint slides contain high quality color photographs, illustrations, animations, audio and video clips. The test bank contains questions in four categories: (1) true or false, (2) multiple choice, (3) calculation, and (4) reasoning and open-ended discussions. The trainer's package is suitable for in-house training and university teaching (30 lecture hours). This is exactly the same package that WebCorr uses to deliver our current training course.

The one-time lump sum fee allows your organization to use the training package and also modify it. For example, your organization may modify the course contents and re-name/re-brand the course under your organization’s name. WebCorr only retains the copyright of the original PowerPoint slides and test bank.

Click here to contact us if you need more information on the trainer's package.

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