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Corrosion, Metallurgy, Failure Analysis and Prevention
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Course Outline |Who Should Attend |Registration |In-House |On-Demand |Online Courses |PPT Slides+Testbank |Course List
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Course Overview |
This
5-day corrosion short course aims to
provide the participants with an understanding of why and how corrosion
occurs, the metallurgical and environmental factors influencing
corrosion, and practical methods of corrosion control and failure
prevention. Participants will be able to grasp the basic concepts
related to corrosion, metallurgy and failure analysis, and to apply the
state of the art technology in their workplace.
This corrosion short course is
available for in-house training, online and distance learning worldwide.
It can also be customized to meet the specific needs of your
organization.
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Course Outline |
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1. Basic Concepts in Corrosion
1.1 Introduction
1.2 Corrosion & Society
1.2.1 Corrosion: what it is
1.2.2 Corrosion: its economic, social, political and environmental impacts
1.3 How to avoid liabilities due to corrosion
1.4 Lessons of history
1.5 Basic concepts relevant to corrosion
1.5.1 Terminology and convention
1.5.2 Primer in chemistry and electrochemistry
1.5.3 Potential-pH diagram
1.5.4 Kinetics of corrosion
1.5.5 High temperature oxidation
2. Metallurgy and Corrosion
2.1 Introduction to Metallurgy
2.1.1 Extractive metallurgy
2.1.2 Mechanical metallurgy
2.1.3 Physical metallurgy
2.2 Metals in the melting pot
2.3 Defects in metals
2.3.1 Point defects
2.3.2 Line defects
2.3.3 Volume defects
2.4 The iron-carbon phase diagram
2.5 The microstructure of common metals/alloys
2.6 Different Forms of Corrosion: Mechanisms, Recognition & Prevention
2.6.1 Uniform corrosion
2.6.2 Galvanic corrosion
2.6.3 Dealloying and Graphitisation
2.6.4 Crevice corrosion
2.6.5 Pitting corrosion
2.6.6 Intergranular corrosion and weld decay
2.6.7 Exfoliation
2.6.8 Filiform corrosion
2.6.9 Microbiologically-influenced corrosion (MIC)
2.6.10 Environment-sensitive cracking
2.6.11 Hydrogen damages
2.6.12 Corrosion fatigue
2.6.13 Fretting
2.6.14 Erosion corrosion, impingement attack and cavitation damage
2.6.15 Stray current corrosion
3. Weldment Metallurgy and Corrosion
3.1 Weldment metallurgy and weldment corrosion
3.1.1 Factors affecting weldment corrosion
3.1.2 Methods of welding
3.1.3 Welding austenitic SS vs carbon steel
3.1.4 Residual stress and stress concentration
3.1.5 Weld defects
3.1.6 Weld metallurgy
3.1.7 Weld metal composition
3.1.8 Iron contamination: its effects & removal
3.1.9 Heat tint: its effects & removal
3.1.10 Summary of fabrication defects
3.2 Precipitation of intermetallics (sigma, chi & Laves phases)
in stainless steels
3.2.1 Microstructural features in SS
3.2.2 Precipitation of delta ferrite and Schaeffler Diagram
3.2.3 Alpha prime phase and 475°C embrittlement
3.2.4 Precipitation of intermetallics:
submicroscopic sigma, chi and Laves phases
3.2.5 Chemical compositions of various intermetallics and phases
3.2.6 Time-Temperature-Precipitation diagrams for
sigma, chi and Laves phases and carbides
3.2.7 Effect of chemical composition on sigma precipitation
3.2.8 Effect of Nitrogen on sigma precipitation
3.2.9 Effect of cold working on sigma precipitation
3.2.10 Invisible (submicroscopic) sigma/chi phases and their effects on corrosion
3.2.11 Time-temperature-precipitation curves for various austenitic stainless
steels: precipitation of carbides, sigma, chi and Laves phases
3.3 Intergranular corrosion, weld decay and knifeline attack
3.3.1 Sensitization of austenitic stainless steels
3.3.2 Cr profile along the grain boundaries
3.3.3 Effect of carbon, molybdenum and nitrogen on
time-temperature- precipitation diagrams
3.3.4 Effect of cold working and applied stress
3.3.5 Sensitization of Ferritic Stainless Steels
3.3.6 Sensitization of Duplex Stainless Steels
3.3.7 Effect sulfide inclusions in stainless steels
3.3.8 Ferritic and duplex stainless steels
3.3.9 Nickel-chromium alloys
3.3.10 Aluminum alloys
3.3.11 Weld decay and knifeline attack on austenitic stainless steels
3.4 Why is weldment
particularly susceptible to microbiologically influenced corrosion?
3.5 Weldment corrosion of various alloy systems
3.5.1 Austenitic stainless steels
3.5.2 Ferritic stainless steels
3.5.3 Nickel alloys
3.5.4 Duplex stainless steels
3.5.5 Carbon steels
3.5.6. Aluminum
3.6 CO2 and H2S Corrosion of various steels and alloys
3.7 Corrosion under insulation
3.8 Corrosion in seawater systems
3.9 Corrosion in atmosphere
4. Failure Analysis and Prevention
4.1 General approach to failure analysis
4.2 General methods of failure prevention
4.3 Corrosion Resistant Coatings
4.4 Cathodic & Anodic Protection
4.5 Corrosion Inhibitors
4.6 Corrosion Testing & Monitoring
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Course Outline |Who Should Attend |Registration |In-House |On-Demand |Online Courses |PPT Slides+Testbank |Course List
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Who Should Attend |
This 5-day course provides an excellent avenue for
corrosion practitioners, failure analysis personnel, designers, technical
managers, inspection and maintenance engineers, coatings and weld inspectors,
quality control personnel and anyone who is interested in corrosion, metallurgy
and materials failure analysis and its prevention.
Successful completion of this corrosion course helps participants
prepare for their NACE certification examinations at the Corrosion Technician,
Corrosion Technologist and Senior Corrosion Technologist levels.
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Registration
for This Corrosion Course |
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Click
here to register for this corrosion course online,
or
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Click
here to download this corrosion course brochure with
registration form in PDF format.
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In-House Training Corrosion Courses |
If you are concerned with corrosion in your
business, in-house training is a great solution to train a group of
employees from design, production, operation, quality assurance, inspection
and maintenance, and technical sales and support on corrosion control and
corrosion prevention technology. The contents of all corrosion courses can
be customized to fit your organization's needs.
There is no minimum or maximum number of participants required for
in-house training corrosion courses. We conduct the in-house training
corrosion course at your company's premises and at a time convenient to
your company. Requests for in-house training corrosion courses from overseas countries are also welcome.
Click
here to contact us
for a quotation.
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Corrosion
Course-On-Demand |
All our publicly scheduled corrosion short courses are conducted once a year. However, you do not need to wait for one year if you have missed any of the publicly scheduled corrosion courses as we have this unique corrosion course-on-demand scheme: we will conduct the course just for you on an one-on-one basis at a time and in a location convenient to you. This option costs significantly less than a full-scale in-house training program.
Click
here to contact us for a quotation for
taking this course as course-on-demand.
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Online and Distance Learning Corrosion
Courses |
All corrosion courses can be conducted
through online or distance learning. An username and password will be
emailed to course participants for accessing the online course
materials. Alternatively, a CD-ROM containing the same online course
material or a master hard copy of corrosion course notes can be
sent to your organization. Instructions,
course assignments, discussions and questions related to the corrosion courses
are posted on the website. Free email support for online courses is
provided for a period up
to 12 months. A Certificate of Completion will be issued to participants
who pass the online test with a score of 70% and above.
Click
here to register this
corrosion short course for online or distance learning. |
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PowerPoint Slides and Test Banks for Trainers,
Instructors, Tutors, University Lecturers and Professors |
If you are involved in teaching corrosion
courses, you may wish to purchase a complete set of
PowerPoint slides and the computerized test banks (in MicroTest
format) with solutions. These presentations are suitable for teaching corrosion
courses at different levels (from undergraduate to postgraduate) and durations
(from 6 hrs to 40 hrs). These ready-to-use corrosion PowerPoint slides contain
high quality color photographs, illustrations, animations and video
clips. They can also be easily edited and
customized to your own styles. The corrosion test banks contain over 1,000
corrosion questions for your use in tutorials, tests or examinations. These
questions are conveniently grouped into 4 categories in the test bank: (1) true
or false, (2) multiple choice, (3) calculation, and (4) reasoning and open-ended
discussions).
Click
here to contact us if you need more
information.
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Course Outline |Who Should Attend |Registration |In-House |On-Demand |Online Courses |PPT Slides+Testbank |Course List
|
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