Marine Corrosion: Causes and Prevention (2 days)
 

 

Course Overview                                                                                                   (Online Registration)

 


This corrosion course aims to provide the participants with a thorough understanding of the causes of corrosion in the marine environments and the technical know-how of corrosion prevention. Upon completion of the course the participants will be able to identify different forms of corrosion, analyze the root causes of common corrosion failures, select appropriate materials for applications in the marine environments, specify and apply proper protection methods against marine corrosion.

This corrosion short course can be taken as in-house training course, online course and distance learning course worldwide. It can also be customized to meet the specific needs of your organization.

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  Course Outline
 


1. Corrosion and the Marine Environment

    1.1 Classification of Corrosion and the Marine Environments
    1.2 Corrosion: its economic, social, environmental and political Impact

2. Marine Corrosion: Terminology & Convention

    2.1 Effect of moisture and oxygen
    2.2 pH and potential-pH diagram (Pourbaix diagram)
    2.3 Effect of chloride
    2.4 Conductivity, anode, cathode, galvanic cell, corrosion cells, aeration, passivity, etc.

3. Why Do Metals Corrode

    
3.1 Thermodynamic aspects of corrosion
     3.2 The effect of environment
     3.3 The driving force of corrosion

4. How corrosion occurs in the marine environments

    4.1 The reaction of a metal with electrolyte
    4.2 The electrochemical nature of corrosion
          4.2.1 the reaction of a metal with its environment
          4.2.2 the mixed potential theory
          4.2.3 polarization and corrosion rate
          4.2.4 passivation and its breakdown
    4.3 The characteristics of marine environments
          4.3.1 corrosivity of seawater
          4.3.2 corrosivity of marine atmospheres
    4.4 Factors affecting marine corrosion
          4.4.1 salinity and chlorinity
          4.4.2 temperature, dissolved gases, velocity, pH, pollutants, biological organisms
          4.4.3 relative humidity, airborne contaminants etc.
    4.5 Common forms of marine corrosion
          4.5.1   uniform corrosion
          4.5.2   galvanic corrosion
          4.5.3   dealloying
          4.5.4   crevice corrosion
          4.5.5   pitting corrosion
          4.5.6   intergranular corrosion and weld decay
          4.5.7   exfoliation
          4.5.8   stress corrosion cracking
          4.5.9   hydrogen related damages
          4.5.10 erosion corrosion and cavitation damage
          4.5.11 microbiologically influenced corrosion (MIC)
          4.5.12 stray current corrosion
          4.5.13 biofouling
    4.6 Corrosion resistance of steels and alloys in the marine environments

5. How to control and prevent corrosion

    5.1 Materials selection for corrosion prevention
    5.2 Design against corrosion
    5.3 Theory and practice of cathodic protection
    5.4 Theory and practice of corrosion inhibitors
    5.5 Theory and practice of metallic coatings
          5.5.1 thermal spray, metallization
          5.5.2 hot-dip galvazing
          5.5.3 conversion coatings (anodizing, chromating and phosphating)
          5.5.4 electroplating, electroless plating, immersion plating.
    5.6 Theory and practice of organic coatings
          5.6.1 composition and characteristics of paints
          5.6.2 types of paints
          5.6.3 protective coatings for marine applications
          5.6.4 paint failures
          5.6.5 environment-friendly anti-fouling paints ("green" coatings)
          5.6.6 coatings and cathodic protection for marine structures 
    5.7 Theory and practice of plastic coatings
    5.8 Theory and practice of concrete coatings

6. Corrosion Testing and Monitoring
 

  In-House Training Corrosion Courses                                                 (Online Registration)
 


All corrosion courses can be conducted at any time for you as in-house training courses or distance-learning courses. There is no minimum or maximum number of participants required for each course. Public corrosion short courses, seminars and workshops are also conducted regularly. If you are concerned with corrosion in your business, in-house training is a great solution to train a group of employees from Production, Quality Assurance, Inspection & Maintenance, and Technical Sales & Support on corrosion control & corrosion prevention technology. Contents of all corrosion courses can be customized to fit your organization's needs. Requests for in-house training courses, online courses & distance learning courses from overseas countries are also welcome. Click here for course registration online.
 

  Online Corrosion Courses and Distance Learning Corrosion Courses
 


All corrosion courses can be conducted through online or distance learning. A master hard copy of corrosion course notes can be mailed to your organization or a password may be issued to course participants for accessing the online course materials. Instructions, course assignments, discussions and questions related to the corrosion courses are posted to the website or exchanged through email for a period up to 12 months. Click here for course registration online.

   
  PowerPoint Slides and Test Banks for Trainers, Instructors, Tutors, University Lecturers and Professors
 


If you are involved in teaching corrosion courses, you may wish to purchase a complete set of the PowerPoint slides and the computerized test banks (in MicroTest format) with solutions. These presentations are suitable for teaching corrosion courses at different levels (from undergraduate to postgraduate) and durations (from 6 hrs to 40 hrs). The PowerPoint slides can be easily edited and customized to your own styles. The test bank contains over 1,000 questions for your use in tutorials, quizzes, tests or examinations. These questions are conveniently grouped into 4 categories in the test bank: (1) true or false, (2) multiple choice, (3) calculation, and (4) reasoning & open-ended discussions).  If you need more information, please contact Corrosion Clinic.

       
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